Analysis of formation and breakup mechanisms in rotary atomization through spray visualization

The spray characteristics of rotary atomization for small gas turbines were investigated using a high-speed camera and Nd:YAG laser flash visualization. To analyze the breakup process of the liquid column and liquid film, spray visualization tests were performed under varied test conditions. Visualization was conducted at rotational speeds from 5,000 to 40,000 rpm and fuel flow rates from 15 to 90 kg/h. From the test results, we discovered that a varicose wave appeared on the surface of the liquid column at rotational speeds below 10,000 rpm. As the rotational speed increases, the column forms a liquid film via a dilatational wave and breaks up via a sinuous wave. Under a gradual increase in rotational speed, the breakup of the liquid column is observed, and the formation of a liquid film is ultimately observed. We conclude that liquid film formation is essential for high spray quality in rotary atomization systems.