Conductive nanoparticle-embedded carbon composite bipolar plates for vanadium redox flow batteries

Electrochemical reduction and oxidation reactions of vanadium ions can enable efficient power management by a secondary battery, such as a vanadium redox flow battery (VRFB). To increase the energy efficiency of a VRFB system, the electrical resistance of the cell component, such as a bipolar plate, should be reduced. In this study, particles of polyaniline (PANI), a conductive polymer, were embedded in a carbon/epoxy composite by spraying on the prepreg surface to increase the electrical conductivity of the bipolar plate. The effect of the PANI particles on the electrical and mechanical properties was investigated. Furthermore, the optimum PANI content of 3 wt% achieved an area-specific resistance of 16.7 mΩ·cm², 55.2 % lower than that of the neat specimen. The tensile strength was improved to 586 MPa, a 13.8 % increase compared with the neat specimen. Finally, the cell performance of the fabricated bipolar plate was verified via permeability and single-cell charge/discharge tests.