Continuous anti-stiction coatings using self-assembled monolayers for gold microstructures

We have experimented with using continuous self-assembled monolayer (SAM) coatings on different surfaces, such as gold and silicon nitride, as anti-stiction coatings for radio-frequency microelectromechanical systems (RF MEMS). SAMs are coated on gold and silicon nitride surfaces in order to fabricate stiction-free gold structures after the wet release process. SAM coatings on gold and silicon nitride surfaces change the contact angle of a water droplet from 70.6° to 112.6° and from 36.7° to 115.8°, respectively. From atomic force microscopy, we can see that there is little change in the roughness of the gold and silicon nitride before and after the SAM coating. Using the electroplating technique and the wet release process, we have fabricated 4 μm thick gold cantilevers and bridges on a gold surface with a 6.5 μm gap from the substrate. Cantilevers and bridges are fabricated with different lengths in the range of 100-1000 μm with separations of 100 μm. It is observed that cantilevers and bridges with a length of 1000 μm on a gold substrate are released and standing free. A 1000 μm long gold cantilever has only 16.5 μm tip end deflection after the wet release process and SAM coating, much smaller compared with the 120 μm tip end deflection with the dry release process. Gold cantilevers, 100-500 μm long, on silicon nitride are released free and gold bridges on silicon nitride are released with a length of 1000 μm with continuous SAMs. The SAMs are coated on gold and silicon nitride surface in order. This method enables the gold cantilever and bridge on the gold or silicon nitride surface to be released with low deflection.