Free-standing nanowire printed surfaces with high variability in substrate selection for boiling heat transfer enhancement

Nanowires (NWs) constitute a promising solution to the overheating of high-heat-load surfaces in multiphase heat transfer. Typical nanostructure fabrication methods such as complex photolithography and metal-assisted chemical etching (MACE) that utilize patterned templates are limited by high manufacturing costs and type of substrate materials. These limitations significantly hinder the industrial applicability of NW structures in high heat flux units. In this study, we first examine the effect of the morphology of Zinc oxide (ZnO) NW printed substrates, fabricated via microcontact printing (µCP) and solution based growing, on the heat transfer characteristics in pool boiling. Unlike advanced photolithography, µCP offers greater variability and convenience in terms of the substrate selection and large area creation for NW fabrication. Compared with the silicon substrate, the underlying mechanisms for enhancing both the critical heat flux and heat transfer coefficient of ZnO NW substrates are explored by analyzing the surface morphology, bubble, and wicking characteristics of the test surfaces, in order to determine the applicability of boiling heat transfer using ZnO NWs in industrial fields.