Highly efficient electrocatalyst of N-doped graphene-encapsulated cobalt-iron carbides towards oxygen reduction reaction

Development of highly functional and durable catalysts in a cost-effective way is a promising approach for practical energy conversion applications. In this study, a novel catalyst, cobalt iron carbide nanoparticles encapsulated by nitrogen doped graphene nanosheets, is successfully synthesized through a simple refluxing strategy followed by a post annealing process. It is found that the catalyst exhibits excellent catalytic activity for oxygen reduction reaction in alkaline medium. The oxygen reduction reaction kinetics of the catalyst mainly follow a 4-electron transferred pathway along with good diffusion limit current density, highly positive onset potential (−0.04 V) and half-wave potential (−0.11 V). In addition to catalytic activity, the catalyst demonstrates advanced superior stability, and excellent methanol tolerance in comparison with commercial platinum catalyst. The impressive catalytic performance of the catalyst is attributed to the unique mesoporous metal-core/graphene-shell architecture in which high interactions between two transition metals and transition metal-carbon synergistically provide enhanced catalytically active sites, accelerate interfacial charge transfer, and optimize oxygen adsorption energy. The results demonstrate that such catalyst can be an alternative low-cost and efficient catalyst for oxygen reduction reaction in energy conversion applications.