Solvent Extraction of Critical Minerals from the Leachate of High-Nickel Black Mass Using Nickel-Preloaded Extractants

This study investigated the solvent extraction of a high-nickel-content metal solution using nickel-preloaded extractants. A synthetic high-nickel lithium-ion battery (LIB) black mass leachate was prepared to extract Cu, Al, and Mn using Ni-preloaded D2EHPA (Ni-D2EHPA). Then, Co was extracted from the raffinate using Ni-preloaded PC88A (Ni-PC88A). The results showed that Ni-preloaded D2EHPA extracted more than 99% of the Al, Cu, and Mn. Co was also co-extracted at a rate of 53%, but 99% of the Co was scrubbed with 0.2 M H₂SO₄. Co was extracted from the raffinate using Ni-PC88A at a rate of 99% with 1.0 O/A. Finally, 99% of the Co in the organic phase was stripped using 2.0 M sulfuric acid. After Co extraction using Ni-PC88A, 80 g/L Ni and 1.38 g/L Li remained in the raffinate. Crude nickel sulfate was produced from the raffinate after precipitation of Li as lithium carbonate.