Spherical Sulfur-Infiltrated Carbon Cathode with a Tunable Poly(3,4-ethylenedioxythiophene) Layer for Lithium-Sulfur Batteries

Li-S batteries have received significant attention owing to their high energy density, nontoxicity, low cost, and eco-friendliness. However, the dissolution of lithium polysulfide during the charge/discharge process and its extremely low electron conductivity hinder practical applications of Li-S batteries. Herein, we report a sulfur-infiltrated carbon cathode material with a spherical morphology and conductive polymer coating. The material was produced via a facile polymerization process that forms a robust nanostructured layer and physically prevents the dissolution of lithium polysulfide. The thin double layer composed of carbon and poly(3,4-ethylenedioxythiophene) provides sufficient space for sulfur storage and effectively prevents the elution of polysulfide during continuous cycling, thereby playing an essential role in increasing the sulfur utilization rate and significantly improving the electrochemical performance of the battery. Sulfur-infiltrated hollow carbon spheres with a conductive polymer layer demonstrate a stable cycle life and reduced internal resistance. The as-fabricated battery demonstrated an excellent capacity of 970 mA h g^-1 at 0.5 C and a stable cycle performance, exhibiting ∼78% of the initial discharge capacity after 50 cycles. This study provides a promising approach to significantly improve the electrochemical performance of Li-S batteries and render them as valuable and safe energy devices for large-scale energy storage systems.